Low-Moisture Nylon 610: Precision Components for 5G & EVs

Core characteristics: The golden balance point of engineering plastics

Nylon 610 exhibits a rare balance in performance parameters, and its physical properties are between rigid materials and flexible polymers.The density of the material is maintained at 1.07-1.09g/cm³, it has both lightweight and structural strength.More importantly, it has a water absorption rate of less than 1.5%, which has a significant advantage over PA6 2.99% and PAP66 2.02%, which directly translates into the dimensional stability of the product in a humid environment.

In terms of thermal properties, the melting point range of 215-223℃ gives it good heat resistance while maintaining processing feasibility.In terms of mechanical performance, nylon610 provides a tensile strength of ≥55MPa and a bending strength of ≥85MPa, while the notch impact strength of ≥15kJ/m² guarantees the anti-brittle cracking ability.This comprehensive combination of performance makes it stand out in the field of precision parts.

Automobile and Machinery: The Invisible Guardian of the Power System

In the field of machinery, nylon 610 has become the material of choice for precision transmission components.After adding 30%glass fiber reinforced, its bending modulus can reach 7585-9600MPa, and the ash content is increased to 35-45%, which greatly improves wear resistance and carrying capacity.This characteristic makes it perform well in key transmission components such as gears and bearings, especially in the surrounding environment of automobile engines.

It continuously resists fuel erosion and mechanical vibration, and extends the service life of parts.The Zytel®610 radiator end water tank jointly developed by DuPont and Denso Co., Ltd. uses its chemical resistance characteristics to resist road salt erosion, while withstanding the continuous high temperature in the engine compartment.

The innovative application of abrasive nylon brush wire gives full play to its wear-resistant characteristics.These “flexible files” can naturally fit the contour of the workpiece, penetrate deep into the groove cracks to remove burrs, and achieve micron-level surface treatment in the fields of automotive gear processing and compressor parts finishing.

Electrical and electronic: Synonymous with insulation and precision

In the field of electronics, the electrical insulation properties of nylon 610 create unique value.Its volume resistivity up to 10¹³-10¹⁴Ω·cm, the dielectric loss ≤0.03（10⁶Hz）, and the breakdown voltage strength≥12kV/mm, called the electronic components to protect the ideal barrier.

These characteristics make it widely used inprecision electronic structural parts： -Battery packaging field: silver-zinc battery shell takes advantage of its impermeable characteristics -Connector insulation: to meet the needs of thin-walled under the trend of miniaturization -Instrument guide rail: low coefficient of friction to ensure motion accuracy -5G: Flat

In the field of smart wearable devices, the glass fiber reinforced PA៦១០** developed by Yanmei New Materials has been applied to the middle frame and bottom cover of smart watches. Its low moisture absorption rate ensures that precision electronic components still maintain a stable working gap in a humid environment.

Biobased Revolution: A new Paradigm of Green Polymer

In the wave of sustainable material development, nylon 610 has ushered in a major breakthrough-the bio-based version has achieved a bio-carbon content of more than 60%.DuPont took the lead in extracting monomers from castor seeds, and launched the Zytel®RS series containing៤០% renewable raw materials, which have been used in DENSO radiator water tanks.

This innovative process reduces the carbon footprint by more than 30% per ton of material while maintaining the original performance indicators.The bio-based PA៦១០ series of Yanmei New Materials has been expanded to fields such as drone components,environmental protection cable sheaths, and its life cycle assessment shows that： -58% reduction in oil resource consumption%

• 35% reduction in production energy consumption% -CO₂ emissions decreased by 42% in the first half of the year%

Provide carbon neutral solutions for consumer electronics.

Multi-domain penetration: from industrial gears to living fibers

The application territory of nylon 610 continues to expand.In the field of industrial equipment, the engineering drag chain and centralizer produced by it maintain structural integrity during repeated bending; Mining dust removal brush wire uses the anti-wear characteristics of PA610 to work in harsh environments for a long time.

Differentiated applications in the textile field： -Toothbrush monofilament: Special for this purpose ((pbt body) -High-end racket line: Give full play to the advantages of high strength and low water absorption -Industrial bristles: Solvent resistance characteristics adapt to cleaning scenarios

The cable industry adopts its extruded coating layer to replace traditional materials in the oil-resistant cable sheath, and the service life is increased by 3 times.The precision grinding application of abrasive nylon wire in PCB copper plate cleaning has opened up the key links of electronic manufacturing.

Market Outlook: Asia-Pacific-led technology iteration

The nylon 610 market is ushering in a period of rapid growth.The global market size in 2024 is about US11.2 billion, and it is expected to exceed US11.8 billion in 2033, with a compound annual growth rate of 5.5%.The regional pattern shows the dominant trend of the Asia-Pacific Region, which occupies 40% of the market share, of which the expansion of China’s automotive and electronics industries is the core driving force.

Application area： -Become ((cagr 7,2%) -The proportion of automotive applications increased to 35% -Electrical and electronic applications increased by 6.8% year-on-year%

Technological evolution focuses on high performance: Carbon fiber reinforcedgrade impact bending modulus 16000 mpa, high temperature resistant formulaincreased HDT to℃℃, flame retardant seriespassed UL VV-០certification.With the optimization of the injection molding process (230-260℃ processing window), more complex integrated component manufacturing is possible.

The melting point of nylon610 is delicately balanced between 215℃-223℃, which is neither as harsh as PA66, but also can withstand the heat wave of the engine compartment.When an electric vehicle loaded with bio-based nylon pelican gear travels silently on the highway, and when the PELICAN base station with PA pelican guide rail accurately transmits signals, this polymer born in the laboratory has completed the transformation from industrial gear to scientific and technological blood vessels.

Behind the 5.5% annual growth rate of the global market is the persistent pursuit of sustainable high performance by materials scientists.As Dupont’s initiative to reconstruct the molecular chain with castor seed reveals: the future picture of nylon 610 is being reshaped in every mold closing of precision injection molding machines.

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